Wide Width Coating Plant
Product Details
Cygnet Machinery manufactures specialized wide-width extrusion coating lamination plants designed to apply polymeric materials such as polyethylene, polypropylene, and other polymers onto substrates like paper, films, fabrics, tarpaulin, non-woven materials, and jute.
This process significantly enhances substrate properties such as barrier performance, strength, and durability, making them ideal for packaging and industrial applications. These plants are an integral part of modern manufacturing, delivering high-quality, customized materials that meet the performance, durability, and regulatory standards required across industries.
Our wide-width extrusion coating lamination plants combine advanced technology with precision engineering, offering manufacturers reliable and efficient solutions for producing superior coated and laminated products. Their role in global manufacturing is crucial, particularly in the production of tarpaulin, foil, paper, non-woven, and jute-based products.
Major Components
- Extruder and Die Assembly – The core of the process, where polymers are melted, pressurized, and applied onto the substrate through a die head.
- Coating/Lamination Unit – Equipped with nip rollers and key components to ensure precise, uniform coating or lamination.
- Web Handling System – Maintains proper movement and tension of the substrate throughout the process, ensuring stability and consistent quality.
- Winding System – Collects the coated or laminated substrate into rolls for easy handling, further processing, or distribution.
Benefits
- Versatile & Sustainable Solutions – Wide-width coating and lamination plants provide efficiency and adaptability across multiple applications, making them a cornerstone of modern manufacturing.
- High Production Speeds – Designed for continuous, large-scale output, ensuring optimized efficiency and reduced lead times.
- Regulatory Compliance – Meets strict standards for food safety, pharmaceutical packaging, and industrial applications, ensuring safety and product integrity.
- Cost Efficiency – Reduces energy usage and material waste, lowering overall production costs while improving throughput and uptime with minimal maintenance requirements.
Technical Specification
| Model | SCM-TC-75-2100 | SCM-TC-90-2700 | SCM-TC-110-4000 |
|---|---|---|---|
| Material To Be Processed | LDPE / PP / PLA | LDPE / PP / PLA | LDPE / PP / PLA |
| Screw Dia | 75 mm | 90 mm | 110 mm |
| Barrel Feed Type | Smooth Feed | Smooth Feed | Smooth Feed |
| L D Ratio | 30:1 | 31:1 | 31:1 |
| Maximum Coating Width | 1850 mm | 2500 mm | 3800 mm |
| Filter Type | Screen Changer | Screen Changer | Screen Changer |
| Die | T – Die | T – Die | T – Die |
| Coating Thickness Range | 20 to 100 micron | 20 to 100 micron | 20 to 100 micron |
| Maximum Coating Output | 110 Kg/Hr | 150 Kg/Hr | 250 Kg/Hr |
| Winder | Surface Type Re-winder | Surface Type Re-winder | Surface Type Re-winder |
| Machine Connected Load | 86 KW (115 HP) | 110 KW (148 HP) | 190 KW (255 HP) |
| Dimensions (L x w x h) Approx. In Feet | 40 x 30 x 15 Feet | 40 x 34 x 15 Feet | 40 x 40 x 15 Feet |
Applications
Tarpauline
Jambo Bag (FIBC)
Non Woven Fabric
Jute Bag Coating
