ABC Three Layer Blown Film Machine
ABC Three Layer Blown Film Machine Supplier in Maharashtra
At Cygnet Machinery, we specialize in providing advanced ABC Three Layer Blown Film Machines designed to meet the diverse needs of the flexible packaging industry. These blown film lines are available in multiple configurations and can be fully customized to suit specific applications.
The ABC three-layer film structure is widely used in packaging where critical film properties such as dart impact resistance, strength, puncture resistance, hot tack strength, gloss, and durability are required. Equipped with three dedicated extruders, the ABC-type multi-layer blown film plant is capable of producing films with different materials or colors in each layer. The die head ensures excellent layer separation and uniform distribution, making it one of the most reliable solutions for modern packaging needs.
This extrusion method, one of the most widely used in the packaging industry, supports the production of multi-layer films from a variety of polymers such as LDPE, LLDPE, HDPE, PBAT, and PLA.
The process begins with feeding polymer granules into the hopper, where they are melted with the help of precision heating systems. The molten polymer is extruded through a screw barrel and die, inflated like a balloon using compressed air, cooled with an advanced air ring, and flattened through nip rollers. Finally, the film is wound into rolls, ensuring efficiency, consistency, and high-quality output.
Our machines offer an output capacity ranging from 50 kg/h to 250 kg/h and can produce films with a lay-flat width between 4 inches and 180 inches. At Cygnet Machinery, we don’t just deliver machines—we provide tailor-made solutions that boost productivity, reduce costs, and transform manufacturing processes for long-term profitability.
Features
- Rigid, vibration-free structure designed for long-term stability.
- High-performance AC main motor and inverter drive for energy savings, low maintenance, and high productivity.
- Screw and barrel crafted from special nitro-alloy steel, ensuring extended life and trouble-free operation.
- Precision-engineered die and air ring for uniform flow distribution, consistent film thickness, and superior film quality.
- High-velocity air ring blower for efficient cooling and bubble stability.
- Compact and user-friendly design that simplifies operations and saves floor space.
- Single-stage or two-stage helical gearbox for enhanced performance and durability.
- Low power consumption and reduced labor requirements for cost-efficient operations.
Materials Used
- LDPE / LLDPE
- HDPE
- PBAT / PLA (biodegradable resins)
Technical Specification
| Model | CM-MLB-35-45-35 | CM-MLB-45-55-45 | CM-MLB-55-65-55 |
|---|---|---|---|
| Material To Be Processed | LLDPE, LDPE, PBAT-BIO | LLDPE, LDPE, PBAT-BIO | LLDPE, LDPE, PBAT-BIO |
| Screw Dia | 35mm – 45mm – 35mm | 45mm – 55mm – 45mm | 55mm – 65mm – 55mm |
| Barrel Feed Type | Groove Feed | Groove Feed | Groove Feed |
| L D Ratio | 30:1 | 30:1 | 30:1 |
| Film Thickness Range | 20 to 120 micron | 20 to 120 micron | 20 to 120 micron |
| Die | A-B-C Die | A-B-C Die | A-B-C Die |
| Filter Type | Candle Filter / Screen Changer | Candle Filter / Screen Changer | Candle Filter / Screen Changer |
| Lay Flat Film Width Range | 400 to 1000 mm | 450 to 1250 mm | 500 to 1600 mm |
| Maximum Output | 110 Kg/Hr | 150 Kg/Hr | 220 Kg/Hr |
| Haul Off Unit | Vertical Type Oscillating Haul Off | Vertical Type Oscillating Haul Off | Horizontal Type Oscillating Haul Off |
| Winder | Double Station Surface Winder | Double Station Surface Winder | Double Station Surface Winder |
| Machine Connected Load | 97 KW (129 HP) | 135 KW (180 HP) | 180 KW (240 HP) |
| Dimensions (L x w x h) Approx. In Feet |
25 x 15 x 22 Feet | 30 x 20 x 28 Feet | 36 x 20 x 34 Feet |
| Optional Attachment | Trimming Attachment | Trimming Attachment | Trimming Attachment |
| Extra Die Punch | Extra Die Punch | Extra Die Punch |
General Purpose Film
Surface Protection Film
Garbage Bag
LD Shrink Film
Streach Film
Linear Bag
Mulch Film
Agriculture Film
